Combine welding and cutting in one cycle
Ultrasonic vibration acts at the contact area to cut the material while bonding the edge of a compatible thermoplastic structure. This process can eliminate a separate post-cutting operation.
Custom-designed industrial machine
Ultrasonic welding and cutting machine VietSonic for processes requiring clean, consistent edges
The machine combines cutting and bonding on compatible thermoplastic materials within a single cycle. VietSonic receives actual samples, tests operating parameters, and designs the machine configuration around each company’s production requirements.
VS2026Machine model
20 kHzOperating frequency
2.600 WRated power
220 V–50 HzPower supply
Production requirements
Businesses need verified results on actual samples, not just an off-the-shelf machine configuration
Welding and cutting performance depends on the material type, number of layers, thickness, cutting profile, cycle speed, and surface requirements. Therefore, one set of parameters cannot be applied unchanged to every product.
VietSonic starts with the customer’s actual sample and current process. The engineering team identifies the working area, tests the parameters, and evaluates the welded and cut edges before recommending the appropriate power level, tooling, and operating mechanism.
- Reduce separate cutting and edge-finishing operations on compatible materials.
- Control the welding and cutting profile with tooling designed for the product.
- Establish a technical basis for integrating the machine into a semi-automatic station or production line.
Information engineers need to assess the right solution
- Material sample, actual number of layers, and thickness.
- Drawing or dimensions of the area to be welded and cut.
- Target output and required cycle time.
- Photos or videos of the company’s current process.
- Acceptance criteria for the cut edge and bond after processing.
Operational value
The machine addresses three common production requirements
The benefits below apply to compatible materials after sample testing and proper parameter adjustment.
Control the edge profile to meet product requirements
The tooling profile, pressure, amplitude, and activation time are adjusted to the sample. With the correct configuration, the process produces cleaner, more repeatable edges than inconsistent manual operations.
Ready to be developed into a production station
Starting with the core welding and cutting unit, companies can add fixtures, feeding mechanisms, sensors, or cycle controls to match their required output and existing layout.
Implementation capability
VietSonic develops the machine from sample testing to the final delivered configuration
The engineering process allows companies to review results on their own materials before finalizing the investment plan.
Receive samples and requirements
Engineers document the material, number of layers, cutting dimensions, target output, feeding method, and finished-product acceptance criteria.
Test welding and cutting on actual samples
The sample is tested to verify feasibility, determine the appropriate parameter window, and identify any limitations that must be addressed.
Design the tooling and operating mechanism
Based on the test results, the engineering team selects the generator configuration and designs the ultrasonic assembly, fixture, and operating method.
Validate and commission the machine
The machine is calibrated with the product sample, cycle-tested, and delivered with operating instructions and an agreed technical support plan.
View the machine configuration and layout.
Observe the working area during the cycle.
Evaluate the results directly on the sample.
Operation video
Watch the ultrasonic welding and cutting machine process an actual sample
The video allows companies to review the machine configuration, operating procedure, and welding and cutting area before submitting a sample for testing.
Reference configuration
VS2026 model specifications
This is the machine configuration published in the product introduction. When a company submits a sample, VietSonic will verify the configuration against the material, cutting profile, and required output.
The final configuration must be confirmed through sample testing. Higher power alone does not automatically produce better welding and cutting results if the tooling, pressure, and amplitude are not properly matched.
| Model | VS2026 |
|---|---|
| Operating frequency | 20 kHz |
| Power | 2.600 W |
| Power supply | 220 V – 50 Hz |
| Tooling and operating mechanism | Designed to the product sample and agreed operating method |
Supplier selection criteria
Machine-building capability is demonstrated by solving the right production problem
Since 2014, VietSonic has developed high-power ultrasonic equipment in Vietnam and supported companies from testing through operation.
Test samples before recommending a solution
The test results allow both parties to assess material compatibility and select an evidence-based solution.
Design around the product
The tooling, fixtures, and mechanisms are adapted to the product’s dimensions, shape, and actual operating method.
Local calibration and adjustment in Vietnam
Testing, adjustment, and technical coordination are handled directly, making it easier to accommodate product changes.
Post-delivery support
The engineering team provides operating guidance, coordinates maintenance, and helps resolve issues that arise during use.
Application scope
The machine is suitable for thermoplastic materials compatible with ultrasonic welding
The machine can be evaluated for nonwoven fabrics, selected synthetic fabrics, plastic films, and thin plastic components used in packaging or industrial sewing. Suitability must be verified on the actual sample because material composition, layer structure, and thickness directly affect the result.
Packaging manufacturers
Applications that require profile cutting and edge treatment on films or thermoplastic materials while reducing separate handling steps.
Industrial sewing and technical materials
Applications that require controlled edges on compatible nonwoven or synthetic fabrics to reduce fraying after cutting.
R&D and process improvement teams
Teams that need to test a new process, develop fixtures, or integrate ultrasonic welding and cutting into existing equipment.
Submit a sample to evaluate the appropriate welding and cutting solution
Companies should provide a material sample, drawing or cutting dimensions, required output, and a video of the current process. VietSonic will review the requirements and recommend the next testing step.