A solution for businesses facing particle agglomeration, uneven dispersion, rapid settling, or difficulty maintaining stability when scaling up from testing to production.
Two systems with the same electrical power can still produce different results. Processing performance also depends on the material, solids concentration, viscosity, solvent, vibration amplitude, working probe geometry, temperature, and contact time.
Particle clusters can be difficult to break apart with conventional mechanical mixing, resulting in an uneven dispersion or rapid settling after mixing stops.
With the same formulation, fineness and uniformity can vary between batches when processing parameters are not properly controlled.
Ultrasonic energy can increase the temperature of the liquid during processing. The machine must be configured according to the thermal limits of each product.
Parameters established in a small sample vessel cannot be applied unchanged to a large tank. Energy density and processing time must be recalculated.
The video allows businesses to observe the ultrasonic assembly, working probe, and condition of the liquid while the machine is running.
When the working probe transmits ultrasonic vibrations into a liquid, alternating compression and rarefaction cycles create microscopic bubbles. The formation and collapse of these bubbles generate microstreaming and localized shear forces within the treatment zone.
This energy helps break apart agglomerated particle clusters and distribute them throughout the liquid medium. The ability to maintain dispersion after processing also depends on the particle characteristics, solvent, concentration, and product formulation.
The final particle size must be verified using an appropriate measurement method. Before manufacturing production equipment, VietSonic needs to assess the sample, target particle size, desired stability, and actual operating conditions.
Sample testing helps businesses reduce the risk of selecting an unsuitable ultrasonic probe configuration, power level, or processing method.
The equipment is configured according to the sample and processing objectives rather than using one fixed design for every type of liquid.
The technical team records the material, solvent, concentration, batch volume, current process, and performance criteria the business wants to improve.
The sample is processed at different amplitude levels, treatment times, and thermal conditions. Results are compared against the agreed criteria.
VietSonic determines the frequency, power, working probe, mounting mechanism, and batch or recirculation processing method.
The machine is fabricated, assembled, tested, and adjusted before delivery. The business receives guidance on setting operating parameters for its actual product.
The final configuration is determined after the technical team evaluates the sample and production requirements.
Each application must be tested separately because dispersion mechanisms and quality criteria differ between industries.
Evaluate the breakup of pigment agglomerates, particle distribution in the solvent, and improvement in suspension uniformity before subsequent processing stages.
Evaluate the dispersion of active ingredients, colorants, or dispersed phases in serums, gels, and other liquid product systems.
Evaluate component distribution in a liquid or support material processing while monitoring sample temperature and sensory characteristics.
Evaluate the deagglomeration and dispersion of fine particles in a liquid medium according to research or production requirements.
The video shows the equipment and liquid treatment process for businesses to review before submitting a sample for testing.
The specifications below provide a basis for the initial technical discussion. Production equipment will be reconfigured according to the sample, processing volume, and operating conditions of the business.
| Item | Reference configuration | Customization options |
|---|---|---|
| Ultrasonic frequency | 20–40 kHz, depending on equipment configuration | Selected according to load and processing requirements |
| Power | Approximately 1,000 W for the reference configuration | Adjusted according to volume, viscosity, and operating mode |
| Power supply | 220 V | Designed according to actual installation conditions |
| Working probe | Designed according to the energy transmission zone | Dimensions and geometry customized for the tank and sample |
| Operating mode | Batch processing | Recirculation or integration options can be evaluated |
| Controls | Operating parameter settings | Timing, monitoring, and interlocking functions can be added |
Dispersion results must be evaluated using the actual sample. Machine specifications do not replace particle-size measurements or product stability testing.
A conclusion cannot be based on machine power or frequency alone. Results depend on the material, initial particle size, solvent, concentration, processing time, and measurement method. The sample must therefore be tested before the equipment configuration is determined.
An integration option can be evaluated if the tank, installation position, volume, liquid depth, and operating mode are suitable. The technical team must review the drawings or actual dimensions before designing the system.
The business should prepare a sample, solvent composition, batch volume, current process, current processing time, and desired performance criteria.
VietSonic accepts custom equipment development requests based on each business’s product sample, processing scale, and technical objectives.
Providing complete information from the outset helps the technical team recommend an appropriate testing method, working probe, power level, and equipment integration approach.
Vietnam Ultrasonic Equipment Co., Ltd.
Hotline: 0938 49 33 66 – Mr. Hai
Email: info.vietsonic@gmail.com
Website: vietsonic.vn
When contacting us, please include: sample information, processing volume, current process, and the results your business aims to achieve.
